High Voltage Interlock Loop HVIL 2 Pin Connector, Plug, A Key, 6mm², 40A
Introduction
The High Voltage Interlock Loop (HVIL) connector is designed for high-voltage applications in electric vehicles and energy systems. With a straight orientation and A Key design, it ensures secure mating and prevents misconnection under demanding conditions. Built with a PA66-GF housing and tin-plated copper alloy contacts, this connector delivers excellent electrical conductivity, corrosion resistance, and mechanical durability. Rated at 800V DC and 40A, it supports stable current transmission with superior shielding for electromagnetic protection. Its IP67 sealing, UL94V-0 flame retardancy, and wide operating range from -40°C to +125°C make it ideal for harsh automotive and industrial environments.
Key Features:
- Rated voltage: 800V DC
- Rated current: 40A
- Wire gauge: 6mm²
- Shielded structure for EMI protection
- Tin-plated copper alloy contacts
- IP67 waterproof and dustproof
- UL94V-0 flame-retardant PA66-GF housing
Main Specifications:
General Information:
| Part No.: | ST539000-A-6 | |
| Product Series: | HVIL Connectors | |
| Brand: | Metabee | |
| Gender: | Plug | |
| Orientation: | Straight | |
| Connector Coding: | A Key | |
| Number of Positions: | 2 Pin | |
| Wire Gauge: | 6mm² | |
| Shielding: | Shielded | |
| Other Feature: | None |
Materials and Plating:
| Shell Material: | PA66-GF | |
| Shell Plating: | Not Applicable | |
| Contact Material: | Copper Alloy | |
| Contact Plating: | Tin-Plated |
Electrical Performance:
| Rated Voltage: | 800V DC | |
| Rated Current: | 40A | |
| Insulation Resistance: | > 200MΩ | |
| Withstanding Voltage: | 3000V AC | |
| Durability (Mating): | < 500 Cycles |
Environmental Performance:
| IP Rating: | IP67 | |
| Flammability Rating: | UL94V-0 | |
| Operating Temperature: | -40°C to +125°C |
Applications of this High Voltage Interlock Loop HVIL 2 Pin Connector:
HVIL (High Voltage Interlock Loop) connectors are critical safety-centric components designed to ensure that a high-voltage system is automatically and safely de-energized before a connection is fully broken..
Here are some main applications:
- Battery Pack Module Interconnects in Electric Vehicles;
- High-Voltage Cable Harness Termination Points;
- Inverter / Motor Controller Interfaces;
- Electric / Hybrid Vehicle Accessories (HV Loads);
- Power Distribution Units / Junction Boxes in EVs;
- On-board Chargers / DC Fast Charger Interfaces.
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