High Voltage Interlock Loop HVIL EV Connector, 2 Pin Plug, A Key, 2.5mm², 16A, IP67

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High Voltage Interlock Loop HVIL EV Connector, 2 Pin Plug, A Key, 2.5mm², 16A, IP67

Introduction

Ensure the safety and reliability of your electric vehicle’s high-voltage systems with this High Voltage Interlock Loop (HVIL) Connector. Designed as a 2-pin straight plug with an ‘A’ key, it provides a secure, mistake-proof connection that is critical for monitoring circuit integrity. The connector is engineered for 2.5mm² shielded cables and features tin-plated copper alloy contacts for optimal conductivity within a durable, lightweight PA66-GF shell.

Built to meet the rigorous demands of the automotive industry, this connector delivers robust performance with a rating of 16A and 800V DC. It offers superior environmental protection with an IP67 rating, ensuring complete resistance to dust and temporary immersion. Furthermore, its UL94V-0 flame-retardant rating and an operational temperature range of -40°C to +125°C guarantee safety and dependable operation in the most challenging conditions.

Key Features:

  • HVIL Safety Interlock for Circuit Integrity
  • 2-Pin Plug with ‘A’ Key Polarization
  • Rated 16A & 800V DC for EV Applications
  • IP67 Rated for Dust and Water Protection
  • UL94V-0 Flame-Retardant Housing (PA66-GF)
  • Wide Operating Temperature: -40°C to +125°C
  • Tin-Plated Contacts for 2.5mm² Shielded Wire

Main Specifications:

General Information:

Part No.: ST549000-A-2.5  
Product Series: HVIL Connectors  
Brand: Metabee  
Gender: Plug  
Orientation: Straight  
Connector Coding:  A Key  
Number of Positions:  2 Pin  
Wire Gauge:  2.5mm²  
Shielding:  Shielded  
Other Feature: None  

Materials and Plating:

Shell Material:  PA66-GF  
Shell Plating:  Not Applicable  
Contact Material:  Copper Alloy  
Contact Plating:  Tin-Plated  

Electrical Performance:

Rated Voltage:  800V DC  
Rated Current: 16A  
Insulation Resistance:  > 200MΩ  
Withstanding Voltage: 3000V AC  
Durability (Mating): < 500 Cycles   

Environmental Performance:

IP Rating:  IP67  
Flammability Rating:  UL94V-0  
Operating Temperature:  -40°C to +125°C  

Applications of this High Voltage Interlock Loop HVIL EV Connector:

HVIL (High Voltage Interlock Loop) connectors are critical safety-centric components designed to ensure that a high-voltage system is automatically and safely de-energized before a connection is fully broken..

Here are some main applications:

  • Battery Pack Module Interconnects in Electric Vehicles;
  • High-Voltage Cable Harness Termination Points;
  • Inverter / Motor Controller Interfaces;
  • Electric / Hybrid Vehicle Accessories (HV Loads);
  • Power Distribution Units / Junction Boxes in EVs;
  • On-board Chargers / DC Fast Charger Interfaces.

HVIL Connectors Application

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HVIL(High Voltage Interlock ) Connectors
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Product Series

HVIL Connectors

Product No.

ST549000-A-2.5

Product Name

High Voltage Interlock Loop HVIL EV Connector, 2 Pin Plug, A Key, 2.5mm², 16A, IP67

Brand

Metabee

Connector Gender

Plug

Orientation

Straight

Connector Coding

A Key

Number of Positions

2 Pin

Shielding Performance

Shielded

Shell Material

PA66-GF

Shell Plating

Not Applicable

Contact Material

Copper Alloy

Contact Plating

Tin-Plated

Insulation Resistance

> 200MΩ

Dielectric Withstanding Voltage

3000V AC

Wire Gauge

2.5mm²

Rated Voltage

800V DC

Rated Current

16A

Durability

< 500 Cycles

Flammability Rating

UL 94 V-0

IP Rating

IP67

Temperature Range

-40℃ to +125℃

Other Features

None

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