6mm High Voltage Interlock Loop Electric Vehicle Single Core Cable, Plug, A Key, 25mm², 125A
Introduction
This HVIL cable assembly is an essential safety component designed for electric vehicle (EV) high-voltage systems. Featuring a straight-orientation, 1-pin plug connector with A Key polarization, this single-core cable is engineered to meet stringent safety and performance requirements. It ensures the integrity of the high-voltage circuit by incorporating the critical HVIL function, providing an immediate safety disconnect in the event of partial connector separation or damage, thereby protecting occupants and service personnel. The cable uses a 25mm² gauge wire, rated for a high 1000V voltage and 125A current, and comes in a convenient 0.5m length. Built for extreme operating conditions, the connector boasts a durable Zinc Alloy outer shell and contacts made from highly conductive Copper Alloy with Nickel-Plated finishing for superior electrical performance and corrosion resistance. The assembly guarantees reliable operation across a wide temperature range, from -40°C to 125°C. With a high ingress protection rating of IP67, it is fully protected against dust and temporary immersion in water. Furthermore, the UL94V-0 flame-retardant rating ensures maximum safety in demanding automotive applications.
Key Features:
- Integrated HVIL Safety: Essential interlock loop for EV high-voltage circuit integrity.
- High Power Rating: Rated for 1000V and a continuous 125A current.
- Robust Materials: Zinc Alloy housing and Nickel-Plated Copper Alloy contacts.
- Extreme Temperature Range: Reliable operation from -40°C to 125°C.
- Superior Protection: IP67 dust and water ingress protection.
- Fire Safety Compliance: UL94V-0 flame retardancy for maximum safety.
Main Specifications:
General Information:
| Part No.: | NI1-1-S060-1AYN-C08-L0.2 | |
| Product Series: | HVIL Cables | |
| Brand: | Metabee | |
| Gender: | Plug | |
| Orientation: | Straight | |
| Connector Coding: | A Key | |
| Number of Positions: | 1 Pin | |
| Wire Gauge: | 25mm² | |
| Cable length: | 20cm | |
| Shell Material: | Zinc Alloy | |
| Contact Material: | Copper Alloy | |
| Contact Plating: | Nickel-Plated | |
| Rated Voltage: | 1000 V | |
| Rated Current: | 125A | |
| IP Rating: | IP67 | |
| Flammability Rating: | UL94V-0 | |
| Operating Temperature: | -40°C to +125°C | |
| Other Feature: | None |
Applications of this 6mm High Voltage Interlock Loop Electric Vehicle Single Core Cable:
HVIL (High Voltage Interlock Loop) cables and their associated systems are crucial safety mechanisms primarily used in high-voltage applications to prevent electric shock and damage from arcing.
Here are some main applications:
- Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs);
- Inverter/motor drive interface;
- On-board charger (OBC) connection;
- Power distribution unit (PDU) / junction box systems;
- Stationary energy storage systems (ESS);
- Off-highway and heavy-duty electric equipment;
- DC fast-charging infrastructure;
- High-voltage thermal management systems.
Factory pricing and exceptional product quality. Get a free quote now!
