6mm High Voltage Interlock Loop HVIL 2 Pin Cable, Plug, A Key, 25mm², 125A, 1000V
Introduction
The 6mm High Voltage Interlock Loop (HVIL) cable is engineered for high-reliability performance in electric vehicle and energy storage systems. Designed with a straight plug configuration, this cable ensures secure electrical connectivity while maintaining compact installation flexibility. Featuring a 6mm terminal diameter and 25mm² wire gauge, it efficiently delivers up to 125A current at 1000V, making it ideal for demanding high-voltage applications.
Constructed with a zinc alloy housing and nickel-plated copper alloy contacts, this HVIL cable offers exceptional conductivity, mechanical durability, and corrosion resistance. The A-key design ensures precise mating alignment and safety compliance with automotive HVIL standards. Its IP67 protection rating guarantees full resistance to dust and water ingress, while the UL94V-0 flame retardant rating enhances operational safety in extreme conditions ranging from -40°C to +125°C.
Key Features:
- Rated voltage 1000V, current 125A for high-power performance.
- 2 Pin Plug, A Key, Straight configuration for secure connection.
- Nickel-plated copper contacts ensure low resistance and protection against corrosion.
- IP67 waterproof and dustproof protection level.
- UL94V-0 flame retardant for enhanced safety.
- Operates in -40°C to +125°C extreme temperature environments.
Main Specifications:
General Information:
| Part No.: | NI1-1-S060-2AYN-C08-L0.25 | |
| Product Series: | HVIL Cables | |
| Brand: | Metabee | |
| Gender: | Plug | |
| Orientation: | Straight | |
| Connector Coding: | A Key | |
| Number of Positions: | 2 Pin | |
| Shell Material: | Zinc Alloy | |
| Contact Material: | Copper Alloy | |
| Contact Plating: | Nickel-Plated | |
| Terminal Diameter: | 6mm | |
| Wire Gauge: | 25mm² | |
| Cable length: | 25cm | |
| Rated Voltage: | 1000 V | |
| Rated Current: | 125A | |
| IP Rating: | IP67 | |
| Flammability Rating: | UL94V-0 | |
| Operating Temperature: | -40°C to +125°C | |
| Other Feature: | None |
Applications of this 6mm High Voltage Interlock Loop HVIL 2 Pin Cable:
HVIL (High Voltage Interlock Loop) cables and their associated systems are crucial safety mechanisms primarily used in high-voltage applications to prevent electric shock and damage from arcing.
Here are some main applications:
- Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs);
- Inverter/motor drive interface;
- On-board charger (OBC) connection;
- Power distribution unit (PDU) / junction box systems;
- Stationary energy storage systems (ESS);
- Off-highway and heavy-duty electric equipment;
- DC fast-charging infrastructure;
- High-voltage thermal management systems.
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