High Voltage HVIL Connector for EV, 2 Pin Socket, A Key, 6mm², 40A

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High Voltage HVIL Connector for EV, 2 Pin Socket, A Key, 6mm², 40A

Introduction

This High Voltage Connector for EV is a superior 2 Pin Socket designed for critical power distribution within electric vehicle architectures. Utilizing a Straight orientation and an A Key configuration, this connector ensures secure, accurate mating. Optimized for 6mm² shielded wire, it reliably handles 40A current at 800V DC while maintaining excellent EMI suppression. The robust design is engineered to meet the stringent safety and performance requirements of the automotive sector.

Constructed with a durable PA66-GF housing and featuring Tin-Plated Copper Alloy contacts, the socket provides high electrical integrity and longevity. Environmental resistance is guaranteed with an IP67 rating for protection against dust and water, complemented by a UL94V-0 flame retardancy rating. Its operational capacity spans from -40°C to 125°C, ensuring peak performance across extreme thermal conditions.

Key Features:

  • EV-Optimized Socket: 2 Pin Socket for high-voltage battery and power lines.
  • High-Current Capacity: Rated for 800V DC and 40A output.
  • Wire Specification: Supports 6mm² shielded cable.
  • Premium Construction: PA66-GF housing; Tin-Plated Copper Alloy contacts.
  • Thermal Resilience: Operates reliably from -40°C to 125°C.
  • Certified Protection: IP67 ingress and UL94V-0 flame rated.
  • Polarized Mating: Features A Key for error-proof connection.

Main Specifications:

General Information:

Part No.: ST538000-A  
Product Series: HVIL Connectors  
Brand: Metabee  
Gender: Socket  
Orientation: Straight  
Connector Coding:  A Key  
Number of Positions:  2 Pin  
Wire Gauge:  6mm²  
Shielding:  Shielded  
Other Feature: None  

Materials and Plating:

Shell Material:  PA66-GF  
Shell Plating:  Not Applicable  
Contact Material:  Copper Alloy  
Contact Plating:  Tin-Plated  

Electrical Performance:

Rated Voltage:  800V DC  
Rated Current: 40A  
Insulation Resistance:  > 200MΩ  
Withstanding Voltage: 3000V AC  
Durability (Mating): < 500 Cycles   

Environmental Performance:

IP Rating:  IP67  
Flammability Rating:  UL94V-0  
Operating Temperature:  -40°C to +125°C  

Applications of this High Voltage HVIL Connector for EV, :

HVIL (High Voltage Interlock Loop) connectors are critical safety-centric components designed to ensure that a high-voltage system is automatically and safely de-energized before a connection is fully broken..

Here are some main applications:

  • Battery Pack Module Interconnects in Electric Vehicles;
  • High-Voltage Cable Harness Termination Points;
  • Inverter / Motor Controller Interfaces;
  • Electric / Hybrid Vehicle Accessories (HV Loads);
  • Power Distribution Units / Junction Boxes in EVs;
  • On-board Chargers / DC Fast Charger Interfaces.

HVIL Connectors Application

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HVIL(High Voltage Interlock ) Connectors
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Product Series

HVIL Connectors

Product No.

ST538000-A

Product Name

HVIL High Voltage Connector for EV, 2 Pin Socket, A Key, 6mm², 40A

Brand

Metabee

Connector Gender

Socket

Orientation

Straight

Connector Coding

A Key

Number of Positions

2 Pin

Shielding Performance

Shielded

Shell Material

PA66-GF

Shell Plating

Not Applicable

Contact Material

Copper Alloy

Contact Plating

Tin-Plated

Insulation Resistance

> 200MΩ

Dielectric Withstanding Voltage

3000V AC

Wire Gauge

6mm²

Rated Voltage

800V DC

Rated Current

40A

Durability

< 500 Cycles

Flammability Rating

UL 94 V-0

IP Rating

IP67

Temperature Range

-40℃ to +125℃

Other Features

None

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