High Current HVIL EV Connector, 5 Pin, Socket, A Key, 6mm², 40A
Introduction
The High Current HVIL EV Connector, 5 Pin Socket, is meticulously engineered for combined high-voltage power and multi-signal routing in electric vehicle systems. This Straight Socket configuration, utilizing an A Key for polarization, features 5 Pins to support 6mm² shielded wire, delivering a dependable 40A current at 800V DC. Crucially, the integrated HVIL (High Voltage Interlock Loop) ensures the low-voltage safety circuit is interrupted prior to the main power contact separation, providing paramount protection.
The connector’s resilience is built upon a tough PA66-GF housing and low-resistance Tin-Plated Copper Alloy contacts. It is certified IP67 against environmental ingress and carries a UL94V-0 flame rating. This socket maintains reliable performance across an extensive operating temperature range of -40°C to 125°C, making it ideal for the demanding conditions of automotive applications.
Key Features:
- Multi-Function 5 Pin: Combines high power with essential signal lines.
- HVIL Safety: Integrated interlock loop for critical pre-disconnection safety.
- Rated Performance: Handles 800V DC and 40A current.
- Wire Capacity: Optimized for 6mm² shielded cable.
- Quality Contact Material: Tin-Plated Copper Alloy contacts.
- Certified Protection: IP67 ingress and UL94V-0 flame rated.
- Wide Temperature Range: Operates from -40°C to 125°C.
Main Specifications:
General Information:
| Part No.: | ST532000-A | |
| Product Series: | HVIL Connectors | |
| Brand: | Metabee | |
| Gender: | Socket | |
| Orientation: | Straight | |
| Connector Coding: | A Key | |
| Number of Positions: | 5 Pin | |
| Wire Gauge: | 6mm² | |
| Shielding: | Shielded | |
| Other Feature: | None |
Materials and Plating:
| Shell Material: | PA66-GF | |
| Shell Plating: | Not Applicable | |
| Contact Material: | Copper Alloy | |
| Contact Plating: | Tin-Plated |
Electrical Performance:
| Rated Voltage: | 800V DC | |
| Rated Current: | 40A | |
| Insulation Resistance: | > 200MΩ | |
| Withstanding Voltage: | 3000V AC | |
| Durability (Mating): | < 500 Cycles |
Environmental Performance:
| IP Rating: | IP67 | |
| Flammability Rating: | UL94V-0 | |
| Operating Temperature: | -40°C to +125°C |
Applications of this High Current HVIL EV Connector:
HVIL (High Voltage Interlock Loop) connectors are critical safety-centric components designed to ensure that a high-voltage system is automatically and safely de-energized before a connection is fully broken..
Here are some main applications:
- Battery Pack Module Interconnects in Electric Vehicles;
- High-Voltage Cable Harness Termination Points;
- Inverter / Motor Controller Interfaces;
- Electric / Hybrid Vehicle Accessories (HV Loads);
- Power Distribution Units / Junction Boxes in EVs;
- On-board Chargers / DC Fast Charger Interfaces.
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