8mm Right Angle HVIL Connector, 1 Pin Plug, A Key, 50mm², 250A

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8mm Right Angle HVIL Connector, 1 Pin Plug, A Key, 50mm², 250A

Introduction

This 8mm Right Angle HVIL Connector is a high-performance 1 Pin Plug designed for robust and reliable high-voltage interlock (HVIL) circuits in electric vehicles and energy storage systems. Featuring an A Key orientation for foolproof mating and a right-angle design for optimal space utilization in cable routing, this connector is engineered to meet the most demanding automotive and industrial standards. Its construction includes a PA66-GF housing, offering excellent mechanical strength and thermal stability, while the silver-plated copper alloy contacts ensure superior electrical conductivity and corrosion resistance. The integrated shielding provides critical protection against electromagnetic interference (EMI), guaranteeing signal integrity in electrically noisy environments.

Built for extreme conditions, this connector delivers exceptional electrical and environmental performance. It is rated for 1500V DC and a continuous current of 250A, making it suitable for high-power applications. The connector achieves an IP67 rating, ensuring complete protection against dust ingress and temporary immersion in water. Furthermore, the housing material complies with the UL94V-0 flammability standard, significantly reducing fire risks. With an operational temperature range of -40°C to +125°C, this HVIL connector guarantees unwavering reliability and safety in the harshest climates and under intense operational loads.

Key Features:

  • High Current & Voltage Rating: Capable of handling 250A and 1500V DC for powerful applications.
  • Robust Environmental Sealing: Features an IP67 rating for superior dust and water resistance.
  • Secure & Error-Proof Mating: Equipped with an A Key and HVIL function for safe, locked connections.
  • Durable & Safe Construction: PA66-GF housing with UL94V-0 flame retardancy and EMI shielding.
  • Wide Operating Temperature Range: Reliable performance from -40°C to +125°C.

Main Specifications:

General Information:

Part No.: ST522000-A-50  
Product Series: HVIL Connectors  
Brand: Metabee  
Gender: Plug  
Orientation: Right Angle  
Connector Coding:  A Key  
Number of Positions:  1 Pin  
Terminal Diameter:  8mm  
Wire Gauge:  50mm²  
Shielding:  Shielded  
Other Feature: None  

Materials and Plating:

Shell Material:  PA66-GF  
Shell Plating:  Not Applicable  
Contact Material:  Copper Alloy  
Contact Plating:  Silver Plated  

Electrical Performance:

Rated Voltage:  1500V DC  
Rated Current:  250A  
Insulation Resistance:  > 200MΩ  
Withstanding Voltage: 3000V AC  
Durability (Mating): < 500 Cycles   

Environmental Performance:

IP Rating:  IP67  
Flammability Rating:  UL94V-0  
Operating Temperature:  -40°C to +125°C  

Applications of this 8mm Right Angle HVIL Connector:

HVIL (High Voltage Interlock Loop) connectors are critical safety-centric components designed to ensure that a high-voltage system is automatically and safely de-energized before a connection is fully broken..

Here are some main applications:

  • Battery Pack Module Interconnects in Electric Vehicles;
  • High-Voltage Cable Harness Termination Points;
  • Inverter / Motor Controller Interfaces;
  • Electric / Hybrid Vehicle Accessories (HV Loads);
  • Power Distribution Units / Junction Boxes in EVs;
  • On-board Chargers / DC Fast Charger Interfaces.

HVIL Connectors Application

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HVIL(High Voltage Interlock ) Connectors
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Product Series

HVIL Connectors

Product No.

ST522000-A-50

Product Name

8mm Right Angle HVIL Connector, 1 Pin Plug, A Key, 50mm², 250A

Brand

Metabee

Connector Gender

Plug

Orientation

Right Angle

Connector Coding

A Key

Number of Positions

1 Pin

Terminal Diameter

8mm

Shielding Performance

Shielded

Shell Material

PA66-GF

Shell Plating

Not Applicable

Contact Material

Copper Alloy

Contact Plating

Silver Plated

Insulation Resistance

> 200MΩ

Dielectric Withstanding Voltage

3000V AC

Wire Gauge

50mm²

Rated Voltage

1500V DC

Rated Current

250A

Durability

< 500 Cycles

Flammability Rating

UL 94 V-0

IP Rating

IP67

Temperature Range

-40℃ to +125℃

Other Features

None

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