8mm High Voltage Interlock Loop HVIL 2 Pin Connector, Socket, A Key, 250A

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8mm High Voltage Interlock Loop HVIL 2 Pin Connector, Socket, A Key, 250A

Introduction

The 8mm High Voltage Interlock Loop HVIL connector  is a high-performance solution engineered for electric vehicle and energy storage applications requiring reliable high-voltage interlock functionality. Designed with a straight orientation and 2-pin configuration, this connector ensures secure and stable electrical contact in demanding environments. With a terminal diameter of 8mm and a rated capacity of 250A at 1500V DC, it delivers superior current-carrying capability and minimal power loss.

Constructed from PA66-GF housing material, the connector offers excellent mechanical strength, thermal stability, and flame resistance rated to UL94V-0. The contacts are made of copper alloy with silver plating, providing outstanding conductivity and corrosion resistance for long-term reliability. Its shielded design enhances electromagnetic interference protection, ensuring stable signal transmission even under high electrical stress.

This HVIL connector meets IP67 protection standards, making it fully dust-tight and waterproof. It operates efficiently within a wide temperature range of -40°C to +125°C, suitable for harsh automotive and industrial environments. The A Key design provides proper mating orientation, preventing misconnection and enhancing operational safety.

Key Features:

  • Rated at 1500V DC and 250A for high-power applications.
  • PA66-GF housing with UL94V-0 flame retardant performance.
  • Silver-plated copper alloy contacts ensure low resistance and durability.
  • IP67 sealing for dustproof and waterproof protection.
  • HVIL safety interlock and shielded structure for secure, interference-free operation.

Main Specifications:

General Information:

Part No.: ST523300-A  
Product Series: HVIL Connectors  
Brand: Metabee  
Gender: Socket  
Orientation: Straight  
Connector Coding:  A Key  
Number of Positions:  2 Pin  
Terminal Diameter:  8mm  
Shielding:  Shielded  
Other Feature: None  

Materials and Plating:

Shell Material:  PA66-GF  
Shell Plating:  Not Applicable  
Contact Material:  Copper Alloy  
Contact Plating:  Silver Plated  

Electrical Performance:

Rated Voltage:  1500V DC  
Rated Current:  250A  
Insulation Resistance:  > 200MΩ  
Withstanding Voltage: 3000V AC  
Durability (Mating): < 500 Cycles   

Environmental Performance:

IP Rating:  IP67  
Flammability Rating:  UL94V-0  
Operating Temperature:  -40°C to +125°C  

Applications of this 8mm High Voltage Interlock Loop HVIL 2 Pin Connector:

HVIL (High Voltage Interlock Loop) connectors are critical safety-centric components designed to ensure that a high-voltage system is automatically and safely de-energized before a connection is fully broken..

Here are some main applications:

  • Battery Pack Module Interconnects in Electric Vehicles;
  • High-Voltage Cable Harness Termination Points;
  • Inverter / Motor Controller Interfaces;
  • Electric / Hybrid Vehicle Accessories (HV Loads);
  • Power Distribution Units / Junction Boxes in EVs;
  • On-board Chargers / DC Fast Charger Interfaces.

HVIL Connectors Application

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HVIL(High Voltage Interlock ) Connectors
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Product Series

HVIL Connectors

Product No.

ST523300-A

Product Name

8mm High Voltage Interlock Loop HVIL 2 Pin Connector, Socket, A Key, 250A

Brand

Metabee

Connector Gender

Socket

Orientation

Straight

Connector Coding

A Key

Number of Positions

2 Pin

Terminal Diameter

8mm

Shielding Performance

Shielded

Shell Material

PA66-GF

Shell Plating

Not Applicable

Contact Material

Copper Alloy

Contact Plating

Silver Plated

Insulation Resistance

> 200MΩ

Dielectric Withstanding Voltage

3000V AC

Rated Voltage

1500V DC

Rated Current

250A

Durability

< 500 Cycles

Flammability Rating

UL 94 V-0

IP Rating

IP67

Temperature Range

-40℃ to +125℃

Other Features

None

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