6mm High Voltage Interlock Loop EV Cable, 1 Pin Plug, A Key, 25mm², 125A, Right Angle
Introduction
The high voltage interlock loop EV cable is specifically engineered for high-voltage electric vehicle (EV) systems and energy storage applications that demand superior safety, durability, and conductivity. Designed with a right-angle plug configuration, this cable offers efficient space management and optimized routing in compact installations, reducing stress on the connection points. The A-keyed 1-pin design ensures precise mating and prevents mismatched connections, delivering stable and secure interlock functionality in critical HV systems.
Built for reliability, the connector features a zinc alloy housing that provides exceptional mechanical strength and corrosion resistance. The nickel-plated copper alloy contacts enhance electrical performance while minimizing resistance and heat generation. With a 25mm² wire gauge and 6mm terminal diameter, this HVIL cable supports high current loads up to 125A at 1000V, ensuring consistent power delivery under demanding operating conditions.
The cable is rated IP67 for protection against dust and water ingress, guaranteeing dependable operation in challenging environments. Its UL94V-0 flame retardancy and wide operating temperature range of -40°C to 125°C further ensure maximum safety and longevity in automotive and industrial applications. With a 0.5m cable length, it provides versatile installation options for EV battery packs, inverters, and charging systems.
Key Features:
- Right-angle plug with A-key 1-pin design for space-efficient and secure connection.
- Zinc alloy shell provides superior durability and corrosion protection.
- Nickel-plated copper alloy contacts ensure excellent conductivity and low contact resistance.
- Rated 1000V / 125A for high-voltage EV and energy applications.
- IP67 protection and UL94V-0 flame-retardant certification for enhanced safety.
- Wide operating temperature range from -40°C to 125°C for stable performance in extreme conditions.
Main Specifications:
General Information:
| Part No.: | NI1-1-B036-1AYN-C08-L0.25 | |
| Product Series: | HVIL Cables | |
| Brand: | Metabee | |
| Gender: | Plug | |
| Orientation: | Right Angle | |
| Connector Coding: | A Key | |
| Number of Positions: | 1 Pin | |
| Shell Material: | Zinc Alloy | |
| Contact Material: | Copper Alloy | |
| Contact Plating: | Nickel-Plated | |
| Terminal Diameter: | 6mm | |
| Wire Gauge: | 25mm² | |
| Cable length: | 25cm | |
| Rated Voltage: | 1000 V | |
| Rated Current: | 125A | |
| IP Rating: | IP67 | |
| Flammability Rating: | UL94V-0 | |
| Operating Temperature: | -40°C to +125°C | |
| Other Feature: | None |
Applications of this 6mm High Voltage Interlock Loop EV Cable:
HVIL (High Voltage Interlock Loop) cables and their associated systems are crucial safety mechanisms primarily used in high-voltage applications to prevent electric shock and damage from arcing.
Here are some main applications:
- Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs);
- Inverter/motor drive interface;
- On-board charger (OBC) connection;
- Power distribution unit (PDU) / junction box systems;
- Stationary energy storage systems (ESS);
- Off-highway and heavy-duty electric equipment;
- DC fast-charging infrastructure;
- High-voltage thermal management systems.
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